Water Treatment Explosion-proof Hastelloy Top Entry Mixer
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Water Treatment Explosion-proof Hastelloy Top Entry Mixer

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Water Treatment Explosion-proof Hastelloy Top Entry Mixer

Description

The Water Treatment Explosion-proof Hastelloy Top Entry Mixer is a premium-grade industrial mixing solution engineered for high-risk, corrosive, and volatile water treatment environments.
With its explosion-proof motor and Hastelloy alloy construction, this mixer guarantees maximum operational safety, chemical resistance, and process stability in applications such as flue gas desulfurization (FGD), wastewater neutralization, and chemical dosing systems.


This top-entry design is ideal for tanks requiring deep, efficient vertical agitation while preventing the formation of dead zones or sediment buildup—critical for maintaining water treatment quality and compliance.



Agitator Specifications



Motor Brand

Optional ABB / SEW / SIEMENS / Domestic high-quality 

Reducer Brand

Optional ( SEW / ABB / FALK / REXNORD / Domestic high-quality )

Motor Power

0.37~110KW

Dia. of Shaft

30~500mm

Length of Shaft

200~30000mm

Rotate Speed

0.2~600rpm

Impeller

Efficient traditional impeller

Material

Carbon Steel, Nickel-base alloy, Hastelloy, Duplex-and Super Duplex Steels, Titanium and Titanium alloys, Rubber Coatings, PO, PE, PP, PTFE



Explosion-proof Design for Maximum Safety


Safety is at the core of this mixer’s engineering philosophy.
The explosion-proof motor and sealed housing system ensure secure operation in hazardous areas where flammable gases or vapors may be present.

Certified to meet ATEX and IECEx standards, the system integrates:

  • Flameproof enclosures to contain internal ignition sources

  • Intrinsically safe wiring and anti-sparking couplings

  • Sealed mechanical seals and bearings to prevent gas leakage

This configuration ensures uninterrupted, risk-free operation in water treatment plants that process volatile or reactive chemicals such as sodium hypochlorite, ammonia, or hydrogen sulfide.



Hastelloy Construction: Unmatched Corrosion Resistance


The mixer’s contact components are manufactured from Hastelloy C-22 or C-276, a high-performance nickel-molybdenum-chromium alloy known for exceptional corrosion, oxidation, and pitting resistance.

This advanced metallurgy ensures:

  • Long service life in acidic and alkaline conditions

  • Resistance to chlorides, oxidizers, and sulfides

  • Stability under high temperature and chemical load

Compared to stainless steel, Hastelloy provides superior durability—making it the ideal material for aggressive wastewater and chemical processes.



Precision Top Entry Design for Efficient Mixing


The top entry configuration ensures deep tank penetration and optimal circulation of fluid throughout the vessel.
Its axial flow impellers are designed for uniform energy distribution, effectively reducing dead zones and sediment buildup.

Benefits include:

  • Improved reaction efficiency for coagulants and oxidants

  • Consistent mixing results in large-volume tanks

  • Better heat and mass transfer performance

Custom impeller types (hydrofoil, pitched-blade, or turbine) are available depending on viscosity, density, and process objectives.



Application Range


This versatile mixer serves a wide variety of industrial and municipal water treatment processes, including:

  • Flue Gas Desulfurization (FGD) slurry agitation

  • Chemical dosing and neutralization tanks

  • Heavy metal precipitation systems

  • Biological and anaerobic treatment reactors

  • High-corrosion wastewater treatment units

It is also suitable for oil refining, petrochemical, and energy industries that require both corrosion resistance and explosion-proof safety.





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