The side entry agitator helps maintain a homogenous consistency, preventing the buildup of sediments or changes in the composition of the asphalt. This ensures that the stored asphalt remains in a suitable state for production and application purposes.
In an asphalt plant, the agitator plays a crucial role in the production process. The main function of the agitator is to ensure proper mixing of the asphalt materials, including aggregates, asphalt binder, and other additives.
|Mixer type ||Side-entry mixer |
|Motor brand ||ABB or customized |
|Reducer brand ||SEW or customized |
|Medium ||Crude oil、waste water、FGD、pulp |
|Power ||0.37~110kw，Special can be customized |
|Material of impeller and shaft ||Carbon steel |
|Voltage/phase/frequence || |
Our side entry mixers mount quickly and easily on the tank flange. Its innovative small diameter impeller allows for reduced energy consumption, improved hydraulic efficiency, and easy installation.
The innovative design is driven by four top priorities:
• Process optimization
• Easy, cost effective and quick maintenance
The agitator is widely used in asphalt mixing plant, it's a very important tool.
In road construction, agitators can help mix asphalt particles of different sizes to produce a high quality asphalt mix.
In engineering construction, agitators can help mix asphalt raw materials and additives to produce asphalt mixtures that meet specific engineering requirements.
It can help mix different asphalt raw materials together to make a high quality asphalt mix.
It can help engineers and technicians to optimize and automate the production of asphalt mix, improve production efficiency and product quality.
Reduce the cost of production, and make contributions to the construction of transportation and engineering.
Mixing: The agitator is responsible for blending the different components of asphalt, such as aggregates (gravel, sand, and filler materials) and asphalt binder. It ensures a homogeneous mixture by thoroughly combining these materials.
Temperature control: The agitator helps in maintaining the temperature of the asphalt mixture. Asphalt needs to be heated to high temperatures to achieve the desired consistency and workability. The agitator keeps the mixture in motion, preventing localized hot spots or cold areas, thereby promoting uniform temperature distribution.
Preventing segregation: Segregation is the separation of coarse and fine materials within the asphalt mixture. The agitator prevents or minimizes segregation by continuously mixing the materials and avoiding particle settling during transportation and storage.
Homogeneity: The agitator ensures that all particles are uniformly coated with the asphalt binder. This uniform coating enhances the durability and performance of the asphalt mix by providing consistent binding properties throughout the mixture.
Time optimization: Efficient mixing is essential to achieve the desired production rates in an asphalt plant. The agitator facilitates the rapid and thorough mixing of materials, reducing the overall processing time and increasing plant productivity.
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Mixers can be customzied according to your requirements!
KEHENG has nearly 30 years of experience. Our company can provide field diagnostics and repairs. The technical team will provide various onsite maintenance options to assist in your mixing operations.
Installation: According to customer specifications
Onsite consultation & repair: KEHENG provide onsite repair diagnostic services. If the problem can not be solved on the scene, the equipment can be sent back to our Inspect & Repair Department.
Preventative maintenance: All machines have to pass strict inspection before they go out. KEHENG will provide diagnostic and benchmark tests to ensure peak performance of the mixing solution and equipment.
Other service: KEHENG can provide new mixing solutions and equipment for your Reconstruction Project.
KEHENG provide the most comprehensive analysis and options to repair top entry mixer drives, the Inspect & Repair Program provides:
1. Increased reliability and dependability
2. High quality repairs meeting stringent specifications
3. Extended your equipment life
All parts of the mixer drive are thoroughly cleaned and inspected to determine true root cause of failure. Detailed reporting is provided along with tiered options for repair. Customers choose the appropriate repairs for their operational needs. Warranties are available depending on the repair option chosen.
Common problems that can be remedied include:
1. Mechanical Fatigue
2. Upset Conditions
3. Shock Load
4. Process Change
5. Impeller Balance
1. All KEHENG customers will get support and suggestions before and after sales.
2. Service provided by KEHENG is aimed at helping customer choose the most suitable products.
3. KEHENG help customers use product correctly: PLAN、INSTALLATION、TRAINING、TROUBLE REMOVAL、MAINTENANCE AND REPAIRS、RENOVATION AND MODERMIZATION.
4. KEHENG offer: Supply of spare parts、technical development and the latest available technology、customer stock optimization and spare part recommendations.
KEHENG has a full staff of application engineers who have rich experience and extensive knowledge. Our technical team are composed of technical supporting engineers、product design and development engineers. They have the specialty knowledge and skill to provide responsive and reliable service and advice. They will be in conjunction with sales engineers to complete the communication. The application engineers can specify the type of drive, the drive ratio, the motor mounting requirements, the drive mounting requirements, special items like mechanical seals and motors, agitator shaft, impeller hub and impeller blade details.
If you need, KEHENG can support you the following trainings and instructions to get your staff qualified and familiarized with the characteristic features of the specific KEHENG equipment.
1. Operating training
2. Maintenance training
3. Process training
JiangSu KeHeng Petrochemical & Electrical Machinery Co., Ltd was founded in 1989. It is a high-tech enterprise, specialized in Professional R&D, Design, Manufacture and Installation. Mainly engaged in Petrochemical Heating Furnace, Waste Heat Recovery System, Power Plant Desulfurization Equipment, Waste Water Treatment System, Mixer etc. Products sold all over China and exported to Southeast Asia, Europe, Africa, The Middle East, Japan, India, Kazakhstan, Turkey, and many other countries.
KeHeng has Independent R&D center and perfect product testing, inspecting equipment. With years of constant innovation, It has been awarded more than 30 utility model patents and 5 invention patents by the State Intellectual Property Office. So far, KeHeng has become into qualified vendor in supply link of several large enterprises and industry groups, for example, PetroChina, Sinopec, CNOOC etc.
Occupying the Market with Product Quality, Gaining the Client with Corporate Reputation
Integrity- Our foundation of foothold; Development- The eternal pursuit of KeHeng.
All of our mixers are manufactured in specialized custom-built facilities to ISO9001 quality standards and used only high quality components in their construction.
Our professional technical team will design the most suitable mixer according to your requirement, which can achieve maximum value in use.
We assign dedicated project managers to ensure that every aspect of manufacturing,assembly and quality control is progressed to meet individual customer specifications.
All KEHENG customers will get support and suggestions before and after sales. We help customers use product correctly: PLAN、INSTALLATION、TRAINING、TROUBLE REMOVAL、MAINTENANCE AND REPAIRS、RENOVATION AND MODERMIZATION.
Q: Are you trading company or manufacturer?
A: We are manufacturer. Our factorie is in Jiangsu.
Q: How to customize agitators and mixers?
A: You can send us application parameter or fill out the form that we provided, then we will select or design the product that works best for you and your business.
Q: How long is production lead time?
A: Normally 30 days. If you have particular motor brand to choose, the lead time might vary.
Q: About the product warranty?
A: Normally, we provide 1-year warranty for the products that have been sold, but we can also provide life-long service when you need it to maintain a long-term relationship with you.