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Keheng Side Entry Agitator for Asphalt Mixing Station
The integration of a C-Type Side-Entry Mixer into oil tanks marks a significant advancement in operational efficiency. These mixers play a crucial role in harmonizing, heat transfer, homogenization, and preventing sediment accumulation within oils and other mediums. Leveraging this equipment brings forth a multitude of advantages, including a modest investment, user-friendly operation, high efficiency, low power consumption, and minimal static electricity generation in the medium, thereby guaranteeing product quality.
Key Advantages of C-Type Side-Entry Mixers:
Modest Investment: The installation of C-Type Side-Entry Mixers ensures a cost-effective solution with a minimal initial investment.
User-Friendly Operation: Designed for ease of use, these mixers ensure convenient operation, enhancing the efficiency of oil tank processes.
High Efficiency: C-Type Side-Entry Mixers are known for their efficiency in achieving effective mixing within oil tanks, contributing to streamlined operations.
Low Power Consumption: With a focus on energy efficiency, these mixers boast low power consumption during operation, aligning with sustainable practices.
Static Electricity Control: The design minimizes static electricity generation in the medium, fostering a safer operating environment and reducing the risk of incidents.
Product Quality Assurance: The use of C-Type Side-Entry Mixers guarantees product quality by ensuring uniformity and consistency in the mixing process, vital for industries like asphalt production.
C-Type Side-Entry Mixers find a specialized application in asphalt-related processes. These mixers can be seamlessly installed in petroleum tanks, lubricating tanks, fuel oil drums, paraffin tanks, and asphalt tanks catering to heavy rubber asphalt, basic petroleum bitumen, and A Grade asphalt. Additionally, they prove instrumental in storage tanks for additives and other mediums that necessitate thorough stirring.
| Mixer type | Side-entry mixer |
| Motor brand | ABB or customized |
| Reducer brand | SEW or customized |
| Medium | Crude oil、waste water、FGD、pulp |
| Power | 0.37~110kw，Special can be customized |
| Material of impeller and shaft | Carbon steel |
| Voltage/phase/frequence | Customized |
Material
The material can be:
Q235B, 45#, Carbon Steel with rubber, Carbon Steel with PO, Carbon Steel with PTFE, Carbon Steel with FRP, Carbon steel enamel, 304 SS, 316L SS, 2205 duplex stainless steel , 2507 duplex stainless steel , 904L Super Austenitic Stainless Steel, 1.4529
Notes: The material of all mixers’ parts can be custom-made according to local working condition, mixing medium and customer’s requirement.
Component
Agitator usually consists of motor, reducer, bearing and stirring shaft & impeller, etc., which can adapt to different asphalt mixing systems and operating conditions.
Application
The agitator is widely used in asphalt mixing plant, it's a very important tool.
For example:
In road construction, agitators can help mix asphalt particles of different sizes to produce a high quality asphalt mix.
In engineering construction, agitators can help mix asphalt raw materials and additives to produce asphalt mixtures that meet specific engineering requirements.
It can help mix different asphalt raw materials together to make a high quality asphalt mix.
It can help engineers and technicians to optimize and automate the production of asphalt mix, improve production efficiency and product quality.
Reduce the cost of production, and make contributions to the construction of transportation and engineering.
Mixers can be customzied according to your requirements!
First, the basis of the equipment is that it needs to have sufficient rigidity to ensure that there will be no resonance or sloshing. The maintenance part of the side-in type agitator mainly includes maintenance of the reducer, that is, it needs to be used and maintained according to the reducer.
Second, the blade has not been completely immersed in the liquid. It must not be operated by empty vehicles, so as not to cause danger or damage to the equipment. When the side-in type agitator is turned on, if it is found that the equipment has abnormal sound, temperature rise, shaking, etc., it needs to stop immediately to operate, and then check and process. If there is an abnormality, it needs to be dealt with immediately. Every place needs to be checked carefully to see if there is any abnormality.
Third, before starting the side-in type agitator, the basic bolts must be confirmed first, and each screw is completely fixed. In the case of high-speed or large-capacity agitation and operation, the bottom or middle of the shaft body needs to be installed with a positioning device to reduce the probability of failure caused by the shaft body shaking. It is very important to require the selection of the side-in type agitator according to different industries, working environments and mixing purposes. Improper selection makes it easy to shorten the use time of the side-in mixer and high failure rate.
Only by mastering the method of maintenance and use of the side-in type agitator can the normal operation of the side-in type agitator not affect the progress of the construction period. It also extends the life of the side-in mixer and reduces production costs.
FIELD SERVICE
KEHENG has nearly 30 years of experience. Our company can provide field diagnostics and repairs. The technical team will provide various onsite maintenance options to assist in your mixing operations.
Installation: According to customer specifications
Onsite consultation & repair: KEHENG provide onsite repair diagnostic services. If the problem can not be solved on the scene, the equipment can be sent back to our Inspect & Repair Department.
Preventative maintenance: All machines have to pass strict inspection before they go out. KEHENG will provide diagnostic and benchmark tests to ensure peak performance of the mixing solution and equipment.
Other service: KEHENG can provide new mixing solutions and equipment for your Reconstruction Project.
REPAIR SERVICE
KEHENG provide the most comprehensive analysis and options to repair top entry mixer drives, the Inspect & Repair Program provides:
1. Increased reliability and dependability
2. High quality repairs meeting stringent specifications
3. Extended your equipment life
All parts of the mixer drive are thoroughly cleaned and inspected to determine true root cause of failure. Detailed reporting is provided along with tiered options for repair. Customers choose the appropriate repairs for their operational needs. Warranties are available depending on the repair option chosen.
Common problems that can be remedied include:
1. Mechanical Fatigue
2. Upset Conditions
3. Shock Load
4. Process Change
5. Impeller Balance
CUSTOMER SERVICE
1. All KEHENG customers will get support and suggestions before and after sales.
2. Service provided by KEHENG is aimed at helping customer choose the most suitable products.
3. KEHENG help customers use product correctly: PLAN、INSTALLATION、TRAINING、TROUBLE REMOVAL、MAINTENANCE AND REPAIRS、RENOVATION AND MODERMIZATION.
4. KEHENG offer: Supply of spare parts、technical development and the latest available technology、customer stock optimization and spare part recommendations.
TECHNICAL SUPPORT
KEHENG has a full staff of application engineers who have rich experience and extensive knowledge. Our technical team are composed of technical supporting engineers、product design and development engineers. They have the specialty knowledge and skill to provide responsive and reliable service and advice. They will be in conjunction with sales engineers to complete the communication. The application engineers can specify the type of drive, the drive ratio, the motor mounting requirements, the drive mounting requirements, special items like mechanical seals and motors, agitator shaft, impeller hub and impeller blade details.
If you need, KEHENG can support you the following trainings and instructions to get your staff qualified and familiarized with the characteristic features of the specific KEHENG equipment.
1. Operating training
2. Maintenance training
3. Process training
JiangSu KeHeng Petrochemical & Electrical Machinery Co., Ltd was founded in 1989. It is a high-tech enterprise, specialized in Professional R&D, Design, Manufacture and Installation. Mainly engaged in Petrochemical Heating Furnace, Waste Heat Recovery System, Power Plant Desulfurization Equipment, Waste Water Treatment System, Mixer etc. Products sold all over China and exported to Southeast Asia, Europe, Africa, The Middle East, Japan, India, Kazakhstan, Turkey, and many other countries.
KeHeng has Independent R&D center and perfect product testing, inspecting equipment. With years of constant innovation, It has been awarded more than 30 utility model patents and 5 invention patents by the State Intellectual Property Office. So far, KeHeng has become into qualified vendor in supply link of several large enterprises and industry groups, for example, PetroChina, Sinopec, CNOOC etc.
Occupying the Market with Product Quality, Gaining the Client with Corporate Reputation
Integrity- Our foundation of foothold; Development- The eternal pursuit of KeHeng.
Product Quality
All of our mixers are manufactured in specialized custom-built facilities to ISO9001 quality standards and used only high quality components in their construction.
Custom Design
Our professional technical team will design the most suitable mixer according to your requirement, which can achieve maximum value in use.
Project Management
We assign dedicated project managers to ensure that every aspect of manufacturing,assembly and quality control is progressed to meet individual customer specifications.
Customer Service
All KEHENG customers will get support and suggestions before and after sales. We help customers use product correctly: PLAN、INSTALLATION、TRAINING、TROUBLE REMOVAL、MAINTENANCE AND REPAIRS、RENOVATION AND MODERMIZATION.
Q: Are you trading company or manufacturer?
A: We are manufacturer. Our factorie is in Jiangsu.
Q: How to customize agitators and mixers?
A: You can send us application parameter or fill out the form that we provided, then we will select or design the product that works best for you and your business.
Q: How long is production lead time?
A: Normally 30 days. If you have particular motor brand to choose, the lead time might vary.
Q: About the product warranty?
A: Normally, we provide 1-year warranty for the products that have been sold, but we can also provide life-long service when you need it to maintain a long-term relationship with you.
Keheng Side Entry Agitator for Asphalt Mixing Station
The integration of a C-Type Side-Entry Mixer into oil tanks marks a significant advancement in operational efficiency. These mixers play a crucial role in harmonizing, heat transfer, homogenization, and preventing sediment accumulation within oils and other mediums. Leveraging this equipment brings forth a multitude of advantages, including a modest investment, user-friendly operation, high efficiency, low power consumption, and minimal static electricity generation in the medium, thereby guaranteeing product quality.
Key Advantages of C-Type Side-Entry Mixers:
Modest Investment: The installation of C-Type Side-Entry Mixers ensures a cost-effective solution with a minimal initial investment.
User-Friendly Operation: Designed for ease of use, these mixers ensure convenient operation, enhancing the efficiency of oil tank processes.
High Efficiency: C-Type Side-Entry Mixers are known for their efficiency in achieving effective mixing within oil tanks, contributing to streamlined operations.
Low Power Consumption: With a focus on energy efficiency, these mixers boast low power consumption during operation, aligning with sustainable practices.
Static Electricity Control: The design minimizes static electricity generation in the medium, fostering a safer operating environment and reducing the risk of incidents.
Product Quality Assurance: The use of C-Type Side-Entry Mixers guarantees product quality by ensuring uniformity and consistency in the mixing process, vital for industries like asphalt production.
C-Type Side-Entry Mixers find a specialized application in asphalt-related processes. These mixers can be seamlessly installed in petroleum tanks, lubricating tanks, fuel oil drums, paraffin tanks, and asphalt tanks catering to heavy rubber asphalt, basic petroleum bitumen, and A Grade asphalt. Additionally, they prove instrumental in storage tanks for additives and other mediums that necessitate thorough stirring.
| Mixer type | Side-entry mixer |
| Motor brand | ABB or customized |
| Reducer brand | SEW or customized |
| Medium | Crude oil、waste water、FGD、pulp |
| Power | 0.37~110kw，Special can be customized |
| Material of impeller and shaft | Carbon steel |
| Voltage/phase/frequence | Customized |
Material
The material can be:
Q235B, 45#, Carbon Steel with rubber, Carbon Steel with PO, Carbon Steel with PTFE, Carbon Steel with FRP, Carbon steel enamel, 304 SS, 316L SS, 2205 duplex stainless steel , 2507 duplex stainless steel , 904L Super Austenitic Stainless Steel, 1.4529
Notes: The material of all mixers’ parts can be custom-made according to local working condition, mixing medium and customer’s requirement.
Component
Agitator usually consists of motor, reducer, bearing and stirring shaft & impeller, etc., which can adapt to different asphalt mixing systems and operating conditions.
Application
The agitator is widely used in asphalt mixing plant, it's a very important tool.
For example:
In road construction, agitators can help mix asphalt particles of different sizes to produce a high quality asphalt mix.
In engineering construction, agitators can help mix asphalt raw materials and additives to produce asphalt mixtures that meet specific engineering requirements.
It can help mix different asphalt raw materials together to make a high quality asphalt mix.
It can help engineers and technicians to optimize and automate the production of asphalt mix, improve production efficiency and product quality.
Reduce the cost of production, and make contributions to the construction of transportation and engineering.
Mixers can be customzied according to your requirements!
First, the basis of the equipment is that it needs to have sufficient rigidity to ensure that there will be no resonance or sloshing. The maintenance part of the side-in type agitator mainly includes maintenance of the reducer, that is, it needs to be used and maintained according to the reducer.
Second, the blade has not been completely immersed in the liquid. It must not be operated by empty vehicles, so as not to cause danger or damage to the equipment. When the side-in type agitator is turned on, if it is found that the equipment has abnormal sound, temperature rise, shaking, etc., it needs to stop immediately to operate, and then check and process. If there is an abnormality, it needs to be dealt with immediately. Every place needs to be checked carefully to see if there is any abnormality.
Third, before starting the side-in type agitator, the basic bolts must be confirmed first, and each screw is completely fixed. In the case of high-speed or large-capacity agitation and operation, the bottom or middle of the shaft body needs to be installed with a positioning device to reduce the probability of failure caused by the shaft body shaking. It is very important to require the selection of the side-in type agitator according to different industries, working environments and mixing purposes. Improper selection makes it easy to shorten the use time of the side-in mixer and high failure rate.
Only by mastering the method of maintenance and use of the side-in type agitator can the normal operation of the side-in type agitator not affect the progress of the construction period. It also extends the life of the side-in mixer and reduces production costs.
FIELD SERVICE
KEHENG has nearly 30 years of experience. Our company can provide field diagnostics and repairs. The technical team will provide various onsite maintenance options to assist in your mixing operations.
Installation: According to customer specifications
Onsite consultation & repair: KEHENG provide onsite repair diagnostic services. If the problem can not be solved on the scene, the equipment can be sent back to our Inspect & Repair Department.
Preventative maintenance: All machines have to pass strict inspection before they go out. KEHENG will provide diagnostic and benchmark tests to ensure peak performance of the mixing solution and equipment.
Other service: KEHENG can provide new mixing solutions and equipment for your Reconstruction Project.
REPAIR SERVICE
KEHENG provide the most comprehensive analysis and options to repair top entry mixer drives, the Inspect & Repair Program provides:
1. Increased reliability and dependability
2. High quality repairs meeting stringent specifications
3. Extended your equipment life
All parts of the mixer drive are thoroughly cleaned and inspected to determine true root cause of failure. Detailed reporting is provided along with tiered options for repair. Customers choose the appropriate repairs for their operational needs. Warranties are available depending on the repair option chosen.
Common problems that can be remedied include:
1. Mechanical Fatigue
2. Upset Conditions
3. Shock Load
4. Process Change
5. Impeller Balance
CUSTOMER SERVICE
1. All KEHENG customers will get support and suggestions before and after sales.
2. Service provided by KEHENG is aimed at helping customer choose the most suitable products.
3. KEHENG help customers use product correctly: PLAN、INSTALLATION、TRAINING、TROUBLE REMOVAL、MAINTENANCE AND REPAIRS、RENOVATION AND MODERMIZATION.
4. KEHENG offer: Supply of spare parts、technical development and the latest available technology、customer stock optimization and spare part recommendations.
TECHNICAL SUPPORT
KEHENG has a full staff of application engineers who have rich experience and extensive knowledge. Our technical team are composed of technical supporting engineers、product design and development engineers. They have the specialty knowledge and skill to provide responsive and reliable service and advice. They will be in conjunction with sales engineers to complete the communication. The application engineers can specify the type of drive, the drive ratio, the motor mounting requirements, the drive mounting requirements, special items like mechanical seals and motors, agitator shaft, impeller hub and impeller blade details.
If you need, KEHENG can support you the following trainings and instructions to get your staff qualified and familiarized with the characteristic features of the specific KEHENG equipment.
1. Operating training
2. Maintenance training
3. Process training
JiangSu KeHeng Petrochemical & Electrical Machinery Co., Ltd was founded in 1989. It is a high-tech enterprise, specialized in Professional R&D, Design, Manufacture and Installation. Mainly engaged in Petrochemical Heating Furnace, Waste Heat Recovery System, Power Plant Desulfurization Equipment, Waste Water Treatment System, Mixer etc. Products sold all over China and exported to Southeast Asia, Europe, Africa, The Middle East, Japan, India, Kazakhstan, Turkey, and many other countries.
KeHeng has Independent R&D center and perfect product testing, inspecting equipment. With years of constant innovation, It has been awarded more than 30 utility model patents and 5 invention patents by the State Intellectual Property Office. So far, KeHeng has become into qualified vendor in supply link of several large enterprises and industry groups, for example, PetroChina, Sinopec, CNOOC etc.
Occupying the Market with Product Quality, Gaining the Client with Corporate Reputation
Integrity- Our foundation of foothold; Development- The eternal pursuit of KeHeng.
Product Quality
All of our mixers are manufactured in specialized custom-built facilities to ISO9001 quality standards and used only high quality components in their construction.
Custom Design
Our professional technical team will design the most suitable mixer according to your requirement, which can achieve maximum value in use.
Project Management
We assign dedicated project managers to ensure that every aspect of manufacturing,assembly and quality control is progressed to meet individual customer specifications.
Customer Service
All KEHENG customers will get support and suggestions before and after sales. We help customers use product correctly: PLAN、INSTALLATION、TRAINING、TROUBLE REMOVAL、MAINTENANCE AND REPAIRS、RENOVATION AND MODERMIZATION.
Q: Are you trading company or manufacturer?
A: We are manufacturer. Our factorie is in Jiangsu.
Q: How to customize agitators and mixers?
A: You can send us application parameter or fill out the form that we provided, then we will select or design the product that works best for you and your business.
Q: How long is production lead time?
A: Normally 30 days. If you have particular motor brand to choose, the lead time might vary.
Q: About the product warranty?
A: Normally, we provide 1-year warranty for the products that have been sold, but we can also provide life-long service when you need it to maintain a long-term relationship with you.
